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Hone Tools, Honing Stones, Hone Mandrels, Honing Abrasives and Honing Products - Bates Technologies

Case Studies

Engine Block Jet Engine Shaft Refrigerator Housing



Engine Block

  • Steel liner
  • Barnes machine
  • Stock removal .003
  • 12 ra finish
  • Cycle time

 Spindle Housing

  • Waspaloy
  • Barnes tube hone
  • 5.100 ID
  • 90” long
  • Stock removal .005
  • 32 ra finish
  • Cycle time 30 mins
  • 280 rpm

Refrigeration Housing

  • Cast iron
  • Fuji 2 spindle machine
  • Stock removal .003
  • Finish requirement 5 ra
  • .820 dia
  • Rough hone removes 40-50 micron
  • Finish hone removes 15-20 micron
  • Stone life 12,000 parts
 
Pinion Gear    

Pinion Gear

  • Hard steel
  • 500. dia
  • Micromatic 3HH
  • 1 spindle
  • Honing oil
  • .003 stock removal
  • 20 ra max finish
  • 60 sec cycle time
  • 10 parts per rack
  • 36 strokes per min

Pinion Gear

  • Powdered metal
  • Sunnen-style
  • .430” bore,  1.25” long
  • Stock removal .002
  • 16 - 20 ra finish
  • 18 - 20 sec cycle time
  • Stone life 700 parts

Pinion Gear

  • Material SAE8620H
  • .845 dia
  • Nagel 3 station
  • Honing oil M4640b
  • Stock removal 75 micron
  • 1st pass 40 - 45 micron
  • 2nd pass 20 - 25 micron
  • 3rd pass 4 - 6 micron
  • 5 ra max finish
  • 32 sec cycle time
  • 4 parts per rack
  • Stone life 700 parts
 
Silicon Carbide Bushing Spindle Housing  


Production Honing Mandrels and Tooling

  • Sunnen 3500 & 1800
  • 1.60” bore
  • 2.00” length
  • Stock removal .035-.055
  • Out of round
  • 25 ra finish
  • 6 - 7 min cycle time
  • 900 rpm
  • 180 strokes / min

Spindle Housing

  • 2.00" bore
  • Stock removal .0003
  • 12 ra finish
  • 27 rpm
  • Hand feed

 


Bates Capabilities

Abrasives

Engineered to optimize the performance of a variety of finishing processes.

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Mandrels & Tooling

Designed on state-of- the-art CAD and CAE systems using advanced technologies to ensure optimum performance.

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CNC Microhone System

Proven superior in a variety of applications, achieving Six Sigma quality levels.

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At Bates Technologies, you will can find a core product line of honing stones, honing machine tools, mandrel tools, CMC honing equipment and commercial honing products. We also provide superabrasive honing products and mandrel tools for air-gage-monitored honing systems and honing machines from Sunnen, Accu-Cut, Barnes, Delapena, Engis, Fuji, Gehring, Superior, Micromatic and other renowned brands. Our honing stones, honing tools and honing machine products are engineered and manufactured to optimize the performance of a variety of finishing processes.

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